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91社区

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Robotic Systems Integration

Custom Robotic Systems Integration

Robotic Systems Integration

Custom Robotic Systems Integration

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Automated Lamination System

Custom Automation Solutions

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Robotic Systems Integration

Our experience integrating all types of industrial robots enables us to deliver innovative custom robotic systems designed to suit your manufacturing needs.  91社区 Precision Automation understands the needs of the market and its customers' thanks to our deep understanding and 40-year experience in robotics automation. This allows us to design, build, and integrate a custom solution for your manufacturing needs.

At our heart, we are a robotic systems integrator. Our extensive experience with the latest hardware and software components enables us to design and build tailored automated systems solutions for you. Our team will help evaluate your current production processes and help identify the best ways to optimize your current manufacturing line for automated assembly.

 

 

Benefits of Robotic Systems Integration

Integrating automation into your production line leverages benefits that are simply unattainable with manual operations.  Your goal may be augmenting the capacity or capability of your current workforce, or it may be finding a solution to a process that simply cannot be done by hand.

Benefits of automation integration:

  • Increased consistency
  • Improved quality & yield (reduced scrap)
  • Improved accuracy and repeatability 
  • Increased return on investment
  • Faster time to production volume
  • Increased uptime
  • Increased productivity and utilization

What does the robotic integration process consist of?

The robotics integration process plays a critical role in your overall automation strategy by delivering the right tools and equipment to support your manufacturing objectives. 91社区 engineers will work with you to evaluate your current production lines and assembly methods to help identify and optimize those process steps for automated assembly. This is to ensure all benefits of automation are leveraged during manufacturing operations and on your production floor.

At the core of every robotic system are the following components:

Robot Manipulator

We offer a wide range of robot options to suit your specific applications. Whether it’s a standard industrial robot, a collaborative robot, or a process-specific robot, 91社区 engineers will select a robot best suited for your automation objectives. Choosing the right robot for the job is an important step to achieving optimum performance and flexibility. That is why we offer a variety of available industrial and collaborative robot options to ensure your automation needs are met.

 

Example: Precision Alignment,  Bonding, and Alignment System automated optical alignment system

 

Integrated Motion Systems

Many applications require additional axes of motion within a system to support off-the-shelf robot integration.  91社区 combines the operation of a standard robot manipulator with a positioning stage (for example) to solve more complicated assembly requirements.  Similarly, the actions of multiple robots can be coordinated for parallel activities.  Utilizing the latest hardware and tools, our advanced motion control systems deliver high-performance automation with increased repeatability and precision.

Integrated System Software

Our automation software is layered on top of that of standard robots to provide cohesive and mature system control while taking advantage of the full capability of the standard equipment.  Our software provides a powerful and intuitive HMI (Human Machine Interface) for the operator, line manager, and engineer, utilizing a completely SQL database platform.  This also pairs up seamlessly with your factory host and Manufacturing Execution System (MES) to provide traceability and visibility of machine operation from the factory level.

Available Robot Options:

Choosing the right robot for the application is an important step in determining and achieving optimal performance and flexibility. That’s why we offer a variety of available robot options to ensure your automation needs are met.

 

  • SCARA (Selective Compliance Assembly Robot Arm)
    • Works well with small parts assembly applications (top-down assembly)
    • Fast cycle times
    • Relatively large work envelope
    • Low integrated cost
  • Cartesian Robot (X-Y-Z-Theta)
    • Works well when accuracy and repeatability is most important
    • Fast cycle times
    • Space efficient work envelope
  • Six-Axis Robot (Articulated Robots)     
    • Best for applications requiring tip & tilt for assembly, or a large, dimensional work envelope
    • Available for very large work areas
    • Good for machine tending applications
  • Delta Robot (also known as spider or parallel robots)
    • Works well for high-speed, pick and place applications dealing with high mix
  • Special Purpose Manipulators
Robotic Systems Integration SCARA Robot
Robotic Systems Integration Delta Robot
Robotic Systems Integration Collaborative Robot
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Automated Lamination System

Custom Automated Assembly Systems

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PRECISION ALIGNMENT, BONDING, AND ALIGNMENT SYSTEM

Automated 4-1 Process System

Automation System Examples

 

Example:  Tray loader & unloader for automotive component

Tray loader and unloader for automotive component

 

pallet loader and unloader for memory PCBs

 Example: Pallet loader & unloader for memory PCBs

 

Example: Small parts assembly for a medical device

 

Automated precision alignment, bonding, and inspection of small parts for a A/R Device

 Example: Automated precision alignment, bonding, and inspection of small parts for A/R device 

 

Example: Dual arm semiconductor wafer handling system

dual arm robot with wafers

 

 

Common Robotic System Applications

Common robotic applications are found across a wide range of industries and applications. Manufacturers partner with us to develop automation assembly systems that help offset direct labor and achieve faster, more consistent, cost-effective assembly of their products.

Robotic applications examples:

  • Small Parts Assembly / Pick and Place systems
  • Liquid Dispensing – including Adhesives, Sealants, Fillers
  • Lamination (protective covers, displays, micro-fluidic devices, consumer electronics)
  • Label Placement
  • Filling & Capping
  • Electronics Assembly
  • Materials Handling
  • Welding (ultra-sonic welding, laser welding, resistance welding)
  • Soldering
  • Screwdriving…and more

 

Why choose 91社区 as a Robotics Integration Partner?

With over 45 years of automation experience, 91社区 Precision is much more than a robotics integrator, we’re a solutions provider. We’ve helped numerous companies across a variety of industries achieve their manufacturing goals with complete end-to-end automation systems.

Choosing the right automation partner is key in shaping and achieving your manufacturing goals, so companies partner with us to optimize and automate the manufacturing and assembly processes by leveraging our global supply chain and expertise.

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